Atomatik lathe da ta halaye. Lathe multispindle atomatik a tsaye jujjũyãwar CNC. Samar da aiki daga sassa a kan atomatik lathes

Atomatik lathe kira na musamman inji workpieces wanda aka sanya ba tare da sa hannu na ma'aikacin. Worth na da irin wannan kayan aiki ne mafi tsada fiye da saba. Duk da haka, da yin amfani da aka dauke su more dace. Duk yadda ake gudanar a kan wadannan inji an sanya ta atomatik. Safety zaune a yanki ne kawai domin loading billets da kuma sa ido kan ingancin da samar sassa.

Versions na atomatik inji

Akwai da dama iri na irin wannan kayan aiki. Masana'antu na sassa za a iya sanya a kan guda-dogara sanda, ko Multi-dogara sanda atomatik inji. su suna da fasali daban-daban kadan. Bambanci ta'allaka ne kawai a gaskiya cewa kayan aiki kamar guda-dogara sanda atomatik lathe, jujjũyãwar aka yi amfani da kawai daya daga cikin aiki kayan aiki. The zane na Multi-dogara sanda inji da dama. By irin workpieces duk CNC inji kasu kashi:

• sabon;

• m.

• lobotokarnye.

• juya da milling.

• Capstan da turret.

• tsaye jujjũyãwar.

Yankan inji aka yi amfani ga kowane irin al'amari ayyukan, revolving - for machining manyan taro. Lobotokarnye inji amfani ga vytachivaniya cylindrical, frontal da conical kayayyakin. Milling kayan aiki da ake amfani da sauƙi aiki. Lathe turret inji amfani domin yin sassa na hadaddun siffar. Game da cewa, abin da suke tsaye sashe na inji da abin da suke da halaye na da zane a duk details tattauna a kasa.

Assigning atomatik lathes

Kamar yadda a cikin al'ada da inji, da kayan aiki na irin wannan samar da ayyuka, kamar:

• tsaye jujjũyãwar cylindrical da tako saman.

• sarrafa m conical.

• nicking, aiki iyakar kuma zana hotunan.

• m ramukan.

• hakowa.

• threading.

• reefing.

• Dimbin yawa nika.

Janar zane

All Semi-atomatik kuma atomatik lathe kamar yadda al'ada da inji, ta haka ne, don cire wasu rabo daga cikin workpiece a lokacin juyawa daga cikin karshen. By zane, daban-daban na kayan aiki iya bambanta ƙwarai. Duk da haka, da asali siffofin ga mafi iri ne na kowa. A cikin zane na wani lathe hada da: frame, gaban da tailstock, karusa. A karshen da aka tsara don rike da kayan aiki da kuma motsi da shi a kan hanya. Alhakin wannan tsari ne na musamman Feeder.

A headstock kayan aiki kamar wani lathe na'ura, saka dogara sanda, kuma wani inji for canza gudun. Gyarawa da shi sosai karfi, domin shi zai iya sa vibration daukar kwayar cutar zuwa workpiece kuma rage ingancin na ƙãre part. Dogara sanda headstock da ake gyarawa a kan bearings da kuma sanye take da musamman gripping na'urorin (madaukai ko harsashi). A motsi ya aka kore ta guda mota ta gearbox.

Frame ne daban-daban (inverted, V-dimbin yawa, lebur) za a iya amfani a lathes. Shi ne da zane kashi ya zama a matsayin cikakken matsayin yiwu. Duk wani sabawa kai ga wani gagarumin raguwa a cikin ingancin kerarre kayayyakin.

A tailstock ake amfani da su tsare a lokacin jujjũyãwar dogon workpieces. An yawanci located tare da tebur, da kulle a cikin mafi dace domin yi daga sassa matsayi.

Sarrafa kansa lathes iya zama ta yin amfani da inji ko mai kula da mai kula. Daga sauki CNC kayan aiki na irin wannan ne halin a cewa workpiece a cikin wannan hali, da aiki ne ma ciyar da ta atomatik. CNC inji iya sanye take da irin wannan Bugu da kari.

Ba kamar al'ada inji daga inji

Aiki a kan inji ne na irin wannan zai iya haka a za'ayi guda a matsayin mai sauki lathe kayan aiki. Bambanci ta'allaka ne da cewa juya sassa a kan inji sanya ta rigidly qaddara sake zagayowar. A al'ada inji aiki, bayan kammala samar da yanki daya, za a iya ci gaba nan da nan zuwa wasu vytachivaniyu. A cikin atomatik changeover na cams yana daukan sa'o'i da dama, da kuma shirye-shiryen da shi - 'yan kwanaki.

Bigiren amfani

Atomatik lathes da yafi hakan yi fiye da na al'ada da inji. Saboda su m changeovers kai ga asarar samar lokaci, ta amfani da kayan aiki yawanci manyan-sikelin samar. Haka kuma, tun lokacin da dole kayan aiki ne quite tsada, shi ne bu mai kyau zuwa ga amfani da shi ne kawai idan akwai bukatar ga yi daga sassa na sosai hadaddun siffofi da yawa a mulki. Sau da yawa sosai Enterprises amfani sosai na musamman inji na irin wannan, aka yi nufi ga samar da wani guda yanki ko wani karamin rukuni na kayayyakin.

Multi-dogara sanda inji

Wannan irin atomatik lathe kayan aiki amfani da Enterprises for taro samar daga sassa daban-daban a siffofi da kuma masu girma dabam. Wadannan su ne daban-daban daga daya-dogara sanda lathes, amfani da yafi ga serial samar da irin wannan articles. Akwai iri biyu na inji:

• Takamaiman. Babban amfani da wadannan inji sauki loading na fara abu. Saboda haka, amfani da su inda m m feed sanda.

• Tsaye. Plus Multi-dogara sanda inji wannan nau'in, ana daukarsu a kananan. Wuri a cikin wani dakin na da irin wannan kayan aiki ba ya dauki yawa.

Multi-dogara sanda atomatik lathe iya, wani lokacin za a yi amfani da kananan-yawa samar. Amma kawai idan sanye take da CNC.

Lathe tare da mashaya Feeder

Wannan irin kayan aiki da ya kwanan zama ƙara rare. Used tsaye jujjũyãwar inji don samar da yafi kananan bayani ne sosai hadaddun siffofi. A rarrabe su yi shi ne gaban mobile headstock. matsa irin inji kayan aiki da ake amfani a irin wannan collet. Protivoshpindelya a zamiya shugaban inji saka a high-daidaici mikakke shiryar.

A peculiarity wannan iri-iri na inji kayan aikin, a tsakanin sauran abubuwa, suna a cikin kananan size. Aiki yankin su ma ba su ma m. Inji na da irin wannan aiki kullum a musamman high gudun.

Tsaye jujjũyãwar lathe za a iya amfani da biyu a taro da kuma a cikin taro samar na sassa. Mafi sau da yawa irin wannan kayan aiki amfani a cikin Tantancewar, lantarki da kuma kayan aiki masana'antu. Incisors a irin wannan inji aka shigar a cikin caliper da kuma matsawa kawai a kwance shugabanci. Inji amfani da a samar da sauyi a tsaye biyu guda-dogara sanda da Multi-dogara sanda.

CNC zamiya shugaban inji tsara don yi aiki kamar:

• Kunna, saukarwa.

• Grooving da Cones.

• m huda ramukan.

• aiki dimbin yawa saman.

• threading da ciki da kuma m.

• girke ramuka.

• knurling cikin matsanancin saman.

• milling na splines a dunƙule.

• hakowa.

Surface a kan inji ne na irin wannan za a iya sarrafa sosai daban-daban: conical, cylindrical, tako, da dai sauransu iri iri da aka makala ake amfani da su taimaka wajen karfafawa tsaye jujjũyãwar inji ... Alal misali, yin amfani da watsa sandunansu don rage lalacewa daga cikin cams da pushrods Clogs.

Zane siffofi tsaye jujjũyãwar inji

Headstock irin wannan inji da ake gyarawa a kan babba surface na firam. A gaban ta can ne na musamman shelfplasty tsara don shigar da ƙarin na'urorin. A saman ta jirgin sama shigar tsaye goyon baya, da kuma a baya - dakatar talking. Control kayan aiki kamar wani longitudinally-atomatik lathe aka samar da wani tsarin na cams da camshafts, gyarawa a cikin firam.

Babban abũbuwan amfãni

A abũbuwan amfãni daga inji tsaye jujjũyãwar da farko sun hada da:

• yiwuwa a sami siffa da conical saman amfani prismatic masu saro.

• m surface ingancin gama kayayyakin.

• da yiwuwar yankan biyu tare da axis na bangaren, da kuma fadin shi.

• da yiwuwar mirgina kananan lambobi, haruffa da kuma alamomin.

Processing sassa a kan atomatik lathes na da irin wannan za a iya da za'ayi tare da iyakar daidaito.

manufa na aiki

A lokacin aiki, da fara abu ne da aka ba kawai a kan wannan inji, Rotary motsi, kamar yadda ya saba, amma kuma translational - tare da axis. Masu saro kansu a kayan aiki kamar lathes mashaya automatics tsaye jujjũyãwar, motsa kawai perpendicularly da sanduna. Abin da ke faruwa a lokacin aiki na radial dakarun tunawa lunette. Wannan gusar dukan vibrations da deflections da haka tabbatar da high ainihin machining.

motsi sake zagayowar kaka da kayayyakin aiki, don inji kayayyakin aiki, da zamiya shugaban inji kayyade cams daidai da wannan musamman abu. Recent saka a kan musamman shaft, da yawan juyin wanda za a iya canza, ciki har da a akai gudun da dogara sanda.

Service tsaye jujjũyãwar inji

The aiki na da irin wannan inji ne mai sauki. Amma, ba shakka, wasu kulawa da suka bukata. Alal misali, domin kwantar da tsarin zuwa aiki daidai, shi ne zama dole lokaci zuwa lokaci, canza man fetur. Haka kuma an bada shawarar wata-wata wash wanka ruwa. The zane na sanyaya tsarin ma ya hada da wani tace da za a tsabtace da wannan mita. Don bi da wadannan shawarwari ya zama m. Gyara na atomatik lathe - shi ne tsada.

CNC Farms

Kamar yadda aka ambata riga, da inji yi nufi ga yi daga karfe sassa na iya kara a sanye take da CNC. Irin wannan kula da tsarin ana amfani a yayin da cewa atomatik lathe da aka tsara don samar da sassa a cikin jerin ko kananan-sikelin samar. Amfani a cikin software CNC ba ka damar:

• sarrafa kansa aiki.

• inganta ingancin da workpiece.

• rage saitin lokaci inji.

Daban-daban na tafiyarwa da kuma inverters a CNC yana amfani da dijital. Su wakiltar wani lantarki mota a guje a kan ko dai AC ko DC. A kinematic zane na na'ura a lokacin da yin amfani da na'urori masu auna sigina na musamman hadedde CNC. Aikin inji kayan aiki sanye take da NC yana amfani da matsakaicin m, kamar yadda suka yi aiki a sosai high gudun da kuma yawan aiki. tushe yi a irin wannan inji dole ne musamman m.

tsaye jujjũyãwar atomatik multispindle CNC

A gaskiya da sosai lamba software bã kõme ba ne fiye da kwamfuta tsarin shigar a ta musamman software iko da drive na na'ura. Yawanci, misali a kan inji sanye take da CNC, da wadannan:

• dogara sanda.

• sanyaya tsarin.

• subspindle.

• domin lighting aiki yanki.

• Na'urar haska ejection na workpieces.

• sleeve m.

• musamman na'urar ga samun gama kayayyakin.

• kayayyakin aiki, don waje da ciki jujjũyãwar.

• frontal da kuma mai gangara kore kayan aikin.

• CNC tsarin da kanta.

Simple Multi-dogara sanda atomatik lathes ba tare da CNC tsaye jujjũyãwar ana amfani da farko domin yi na babban adadin serial dadin jikina na kananan sassa, sau da yawa tsawo da kuma karamin sashe, hadaddun siffar. A karshen yawanci ne tsarin abubuwa na zamani likita da kuma awon kayan aiki, Electronics, watches da sauransu.

CNC saitin domin irin wannan inji ma ya sa ya yiwu don a samar da manyan yawan kayayyakin, amma ba wannan, da kuma daban-daban siffofi (watau kananan batches). Al'ada inji sau da yawa an saita don samar da wasu takamaiman bayani, da kuma sau ɗaya kawai. Gaskiyar cewa inji "reprogramming" na irin wannan kayan aiki, kamar yadda aka ambata a riga - da hanya ne sosai rikitarwa da kuma dogon. Production downtime a lokacin changeover ma ƙwarai shafi ta riba. Saboda haka, yin amfani na al'ada da inji don samar da kananan kuri'a na sassa daban-daban na siffofi da ba a dauke dace.

CNC saitin taimaka wajen warware wannan matsala da kuma hada da abũbuwan amfãni daga cikin na'ura tare da yiwuwar fadada cikin kewayon kerarre kayayyakin. A gaban da na'ura na lamba kula da tsarin za a iya reconfigured da sauri. Alal misali, canza sabon Saka aka sanya kai tsaye a kan mashin ba tare da cire mariƙin. Don canja gudun juyawa daga cikin kayayyakin aiki da kuma hanyoyin da a cikin aikin da bukata kawai shigar da takamaiman dabi'u a cikin taga a kan CNC na'ura.

Masana'antu na sassa a kan atomatik lathes tsaye juya CNC: halaye

Sa hannu na aiki a lokacin da yin amfani da inji na irin wannan da aka rage girmanta. Duk abin da ake bukata daga wani gwani - ne to watch for matsala-free aiki na kayan aiki. Hakika, da ingancin da kayayyakin a cikin wannan hali ya dogara da daidaito da saituna daga cikin na'ura. Saboda haka, NC shirin dole ne a matsayin bayani dalla-dalla.

Babban aiki na masana'antu da cewa amfani da kayan aiki, kamar atomatik lathe, CNC tsaye jujjũyãwar, shi ne samar da gyara da daidai da kayyade sigogi kuma a lokaci guda low cost. Sandunansu amfani da fara abu domin irin wannan inji yawanci suna da wani lissafi da siffar da aka ba ma tabbatar (ko da calibrated). A wannan yanayin, duk da kurakurai da kuma rashin daidaito za a iya daukar kwayar cutar zuwa da ƙãre part. Bayan siddan canza matsayin su, ko juyawa gudun ba tare da ɗan adam baki kayan aikin, ba shakka, za a iya ba. Wannan yanayin sabon on inji kira "gado" da kuma shi ne babban matsalar da fasaha shirye-shirye Enterprises. A mafi yawa ana warware ta rage gudun aiki halaye bisa dukan tsawon na sabon. Wannan ba shakka, take kaiwa zuwa wani karuwa a samar da kudin saboda da karuwa daga lokaci ciyar.

A halin yanzu, rabu da "gado" da kadan asarar kamar yadda zai yiwu, ta amfani da zamani musamman da aikace-aikace CNC shirin kera haifar da tsauri halaye na aiki tsarin. Su yi amfani da damar sanya mafi m sabon yanayin da rage yawan asarar lokaci fiye da sau biyu.

mafi kyau brands

Saboda haka, daidai gyara daga cikin na'ura tsaye jujjũyãwar amfani da wani CNC shirin results a samar da kananan sassa iyakar riba. Amma, ba shakka, kawai, a cikin taron da cewa kayan aiki da kanta ne daga high quality. Gyara tsaye jujjũyãwar CNC inji shi ne hadaddun, tsada da kuma lokacin duration. Saboda haka, da zabi na irin motoci - shi ne ƙwarai da gaske, kuma da alhakin.

Lokacin da sayen kayan aiki kamar lathe inji da fari ya kula da ta sana'anta. Sanã'anta kyau sake dubawa, misali, cikin na'ura dogara sanda CNC Swiss Juya wadannan brands:

• Tornos MultiSwiss jerin.

• LA155F30.

• HJM SQC38.

Tornos inji

A abũbuwan amfãni daga cikin na'ura MultiSwiss jerin hada da farko high yi da kuma gwada da sauki zane. Multi-dogara sanda atomatik lathe CNC Tornos quite sauƙi, kuma da sauri gyara da kuma readjusted. Domin ya yi aiki a kan irin wannan na'ura, za ka ba ma bukatar zama gwani a Multi-dogara sanda lathes. Management ne da za'ayi gaba ɗaya da NC. Fasaha halaye na inji cikin wannan jerin aka gabatar a tebur.

siga	darajar
Number of toolholders	7 inji mai kwakwalwa.
Matsakaicin diamita daga cikin sanda	14 mm
Matsakaicin tsawon kerarre sassa	40 mm
yawan spindles	6 inji mai kwakwalwa.
Iyakar gudu spindles	8000 Rev / min
ikon	5.6 kW
matsakaicin karfin juyi	7.5 nm
Number protivoshpindelya	1 pc.
Iyakar gudu protivoshpindelya	8000 Rev. / Min
ikon protivoshpindelya	5 kW
CNC tsarin	Fanuc
Weight inji	7000 kg
girma	1440x5920x2120 mm

model LA155F30

Trehshpindelnye atomatik lathe na wannan alama ne da wani aji na daidaito "B". Babban abũbuwan amfãni daga LA155F30 inji suna dauke da AMINCI da dogon sabis rayuwa. Ko bayan shafe tsawon amfani da wadannan inji iya rike sassa da matsakaicin daidaici. Bugu da kari, LA155F30 inji bambanta ba ma high kudin da maintainability.

Features atomatik lathes wannan manufacturer ne kamar haka:

• diamita sanda sarrafa min / max - 6/16 mm;

• Matsakaicin tsawon na samfurin - 160 mm.

• babban dogara sanda juyawa gudun - 80-8000 Rev / min.

• ikon lantarki motor - 5.5 kW.

• automaton nauyi - 2270 kg.

• girma tare a haɗe kayan aiki - 5600h900h1720 mm.

Machine HJM SQC38

Multi-dogara sanda atomatik lathe na wannan alama kuma samar da matsakaicin daidaici machining sassa. Amfani da wannan kayan aiki na high-gudun machining daga sassa (a tsaye jujjũyãwar da milling). Kasa ne fasaha halaye HJM SQC38.

siga	darajar
Yawan ikon kayan aiki	6 inji mai kwakwalwa.
Matsakaicin diamita daga cikin sanda	38 mm
matsakaicin Length	210 mm
Rotational gudun ikon kayan aiki	4000 Rev. / Min
Rotational gudun protivoshpindelya	8000 Rev. / Min
inji nauyi	4500 kg
girma	2100h1450h1700 mm

ƙarshe

Saboda haka, da zamani atomatik lathe, CNC tsaye jujjũyãwar - da kayan aiki ne mai sauqi ka yi amfani da, m ne kuma abin dogara a mafi yawan lokuta. Abu mafi muhimmanci a lokacin ta aiki - shi ne don amfani da mafi m software. Wannan zai inganta riba na samarwa da kuma samar da high quality kayayyakin da daidai girma.