Yankan jini karfe. metalworking kayan aiki

Jini yankan da aka yi amfani da aiki na conductive karfe. Sarrafa kayan na'am da makamashi daga ikon source ta hanyar da ionized gas. A misali tsarin hada a halin yanzu tushen kewaye da ƙonewa abun yanka da cewa samar da wutar lantarki, ionization da kuma iko da zama dole domin high quality-yankan daban-daban karafa.

Amfanin ƙasa m halin yanzu tushen buga da kauri da kuma gudun sarrafa abu da kuma goyon bayan da baka.

Circuit ƙonewa aka yi a wani high-mita AC ƙarfin lantarki na 5-10 dubu. A wani mita na 2 MHz, wanda halitta a high-tsanani baka ionizing da gas zuwa jini jihar.

A abun yanka mariƙin for expendable sassa - da bututun ƙarfe da lantarki - da kuma samar da sanyaya gas ko ruwa wadannan sassa. A bututun ƙarfe da lantarki an matsa kuma kiyaye ionised jet.

Hannu da kuma mechanized tsarin bauta daban-daban dalilai da kuma bukatar daban-daban kayan aiki. Kawai mai amfani zai iya sanin ko wanne daga cikinsu zai zama mafi kyau dace don bukatun.

Jini karfe yankan ne a thermal aiwatar da wani katako na ionized gas heats da conductive karfe zuwa da zazzabi sama da narkewa batu, da kuma share narkakkar azurfa ta hanyar bude. Tsakanin lantarki a mika wutar, wanda aka yi wa wani mummunan m, da kuma workpiece tare da wani m m, an baka ya auku, da kuma yankan da kayan ionized gas rafi karkashin matsin a zazzabi na daga 770 zuwa 1400 ° C. A jet jini (ionized gas) ne mai karfi da kuma sun ratsa ta cikin bututun ƙarfe, inda aka matsa da kuma zama iya narke da yanka da dama karafa. Wannan shi ne ainihin tsari ga manual da kuma mechanized jini sabon.

hannunka yankan

Manual jini karfe sabon aka yi amfani da isasshe kananan na'urorin da jini mika wutar. Su maneuverable, m kuma za a iya amfani da daban-daban ayyuka. Da damar da suka dogara a kan halin yanzu ƙarfi daga cikin sabon tsarin. manual sabon siga saituna Range daga 7-25 ga 30-100 A A. Wasu na'urori, duk da haka, sa shi yiwuwa a sami har zuwa 200 amps, amma suka ba su yadu sananne. A manual tsarin kamar jini da kuma m gas kullum yana amfani shuka iska. Suna tsara don haka da cewa su za a iya amfani da daban-daban mai shigowa ƙarfin lantarki, wanda zai iya bambanta daga 120 zuwa 600 da kuma amfani da wani aya, ko uku-lokaci networks.

Manual jini yankan wani karfe amfani a cikin nazarinsa, tsunduma a cikin aiki da bakin ciki kayan, inji tabbatarwa sabis, gyara shagunan, ya da karfe mai karɓa maki, yayin da yi da kuma jama'ar aiki a Shipbuilding, auto-nazarinsa da kuma art nazarinsa. Kamar yadda mai mulkin, shi da ake amfani da su datsa da ragi. Al'ada jini 12 amp na'urar cuts har zuwa 5 mm na karfe Layer a gudun 40 mm da minti. 100-ampere na'urar cuts 70 mm m tare da gudun 500 mm / min.

Yawanci, da manual tsarin da aka zaba dangane da kayan kauri da ake so aiki gudun. A na'urar da samar da wani babban amperage, sauri. Duk da haka, a lokacin da yankan tare da m halin yanzu ya zama da wahala to sarrafa ingancin aiki.

machining

Mechanized sabon karfe jini samar a cikin shuke-shuke, wanda, a matsayin mai mulkin, fiye da manual da amfani a tare da yankan tebur, ciki har da wani ruwa wanka ko da wani dandali sanye take da daban-daban Motors da kuma actuators. Bugu da ƙari, cikin mechanized tsarin sanye take da CNC sarrafawa tsawo daga cikin jet sabon shugaban da za a iya hada saiti ƙarfin lantarki da kuma mika wutar tsawo iko. Mechanized jini sabon tsarin za a iya shigar a kan wasu karfe aiki kayan aiki, kamar stamping presses, Laser masu saro da robotic tsarin. Girman mechanized sanyi ya dogara da girman da tebur da kuma dandali amfani. Yankan inji iya zama ƙasa da 1200h2400 mm kuma mafi girma daga 1400h3600 mm. Irin wannan tsarin ne ba sosai mobile, don haka kafin kafuwa, dole ne ka bayar da dukan aka gyara, kazalika da wuri.

ikon bukatun

Standard ikon kafofin da a kalla amperage kewayon daga 100 zuwa 400 A for yankan oxygen da kuma daga 100 zuwa 600 A for nitrogen. Mutane da yawa tsarin aiki a wani ƙananan range, msl, daga 15 zuwa 50 A. Akwai tsarin da nitric kaifi tare da wani halin yanzu na 1000 A kuma sama, amma suna rare. Input ƙarfin lantarki ga mechanized jini tsarin 200-600 A wani uku-lokaci cibiyar sadarwa.

to gas da bukatun

Domin yankan m karfe da bakin karfe, aluminum, da kuma daban-daban m kayan amfani matsa iska, oxygen, nitrogen, da kuma cakuda argon da hydrogen. Haduwa gare su, kuma ku bauta a matsayin karin jini kafa gas. Alal misali, lokacin da yankan m karfe fara gas ne sau da yawa nitrogen jini kafa - oxygen da kuma matsa iska da ake amfani da matsayin karin.

Oxygen da ake amfani da taushi da carbon karfe, saboda shi samar high quality cuts a cikin kayan zuwa 70 mm lokacin farin ciki. Oxygen kuma iya zama da jini gas ga bakin karfe da kuma aluminum, amma sakamakon da ba quite m. Nitrogen hidima jini da sakandare gas, saboda shi na samar da kyau kwarai sabon kusan kowane irin karfe. Amfani a high igiyoyin da za a iya aiwatar da sheet karfe up to 75 mm m, kuma kamar yadda karin iskar gas zuwa nitrogen da argon-hydrogen jini.

Matsa iska - ya fi na kowa a matsayin jini gas da kuma karin. Lokacin da wani low halin yanzu da aka yi yankan sheet karfe wani kauri daga 25 mm, da barin wani oxidized surface. A lokacin da yankan iska, nitrogen, ko oxygen ne wani karin iskar gas.

A cakuda argon da hydrogen, an kullum amfani domin lura da bakin karfe da kuma aluminum. Yana bayar da wani high quality yanke, kuma wajibi ne ga mechanized sabon zanen gado na kauri mafi girma daga 75 mm. Carbon dioxide kuma za a iya amfani da a matsayin karin gas, aka samar a lokacin da nitrogen jini karfe sabon, tun shi damar yin aiki tare da masu rinjaye na kayan da kuma tabbatar mai kyau da inganci.

A cakuda nitrogen da hydrogen da methane da aka ma wani lokacin amfani da aiwatar da jini sabon.

Me Ina bukatan karin?

Selection na jini da kuma karin gas - biyu kawai daga cikin mafi muhimmanci yanke shawara cewa dole ne a dauki la'akari lokacin da installing ko ta amfani da mechanized jini tsarin. A gas ganga za a iya saya ko takalman, suna samuwa a cikin daban-daban masu girma dabam, da kuma adana su da shi wajibi ne don haifar da ya dace da yanayin. Shigarwa na tsarin na bukatar wani gagarumin adadin wayoyi da piping for gas da kuma coolant. Bayan da mechanized jini tsarin da ake bukata don karba tebur, yankan na'ura, CNC da kuma THC. OEM-masana'antun yawanci bayar da dama zaɓuɓɓuka saboda kayan aiki da ya dace domin kowane na'urar sanyi.

Shin, muna bukatar mechanization?

Saboda haduwar da selection aiwatar da mechanized jini sabon, ya kamata a ba mai yawa lokaci zuwa bincike na daban-daban jeri kuma tsarin na sharudda. Ya kamata a lura:

• iri sassa da za a yanka.
• da yawan masana'antu kayayyakin a yawa.
• da ake so gudun da kuma yanke ingancin;
• kudin kaya.
• jimlar kudin da aiki jeri, ciki har da wutar lantarki, da iskar gas da kuma aiki.

A size, siffar da kuma yawan kerarre sassa iya sanin ko dole masana'antu Industrial - irin CNC alluna da dandamali. Alal misali, da samar da kananan sassa na iya bukatar wani dandali da mai kwazo drive. Tara da pinion tafiyarwa, actuators, drive amplifiers da kuma na'urori masu auna sigina amfani a kan dandamali da cewa sanin ingancin sabon da kuma iyakar gudu daga cikin tsarin.

The inganci da sauri kuma ya dogara da abin da irin karfe aiki kayan aiki, da CNC da kuma gas ana amfani. Motorized tsarin da daidaitacce halin yanzu da kuma iskar gas da kwarara a farko da kuma karshen yanke rage abu amfani. Bugu da ƙari, CNC da babban adadin ƙwaƙwalwar ajiya da kuma zabin da zai yiwu saituna (msl, da tsawo na da mika wutar a karshen sashin) da kuma azumi data aiki (shigar da / fitarwa sadarwa) rage downtime da kuma ƙara gudun da kuma daidaito na aiki.

Daga qarshe, da yanke shawarar saya ko hažaka mechanized jini sabon tsarin ko ta amfani da manual dole ne za shi barata.

Jini yankan na karfe: da kayan aiki

Hypertherm Powermax45 - šaukuwa naúra da manyan yawan misali gyara a kan tushen da inverter, watau makaran Ƙofar bipolar transistor ... Aiki tare da shi sosai sauƙi, ko da kuwa ko yanke ko bakin ciki karfe sheet karfe kauri daga 12 mm a gudun 500 mm / min ko 25 mm a gudun 125 mm / min. The inji shi ne iya samar da karin iko ga yankan daban-daban iri conductive kayan, kamar karfe, bakin karfe da kuma aluminum.

Da ikon samar da tsarin yana da wani amfani a kan takwarorina. Input ƙarfin lantarki - 200-240 V guda-lokaci AC ikon a 34/28 A damar 5,95 kW. shigar da ƙarfin lantarki canje-canje suna cika Boost kwandishana fasahar da cewa abun yanka nuna inganta yi a low voltages, tare da hawa da sauka daga shigar ikon, kazalika daga ikon janareta. A ciki aka gyara an sanyaya nagarta sosai via PowerCool tsarin samar da karin yawan aiki, uptime da AMINCI na na'urar. Wani muhimmin alama ce ta wannan samfurin ne a fili FastConnect kuka cewa facilitates amfani da mechanized, kuma Yanã ƙãra versatility.

Tocilan Powermax45 yana da wani zane da wata biyu da kwana, wanda kara da rai daga cikin bututun ƙarfe da kuma rage aiki halin kaka. Yana sanye take da wani aiki conical Flow, qara baka makamashi yawa, wanda muhimmanci rage ƙwan maƙera da kuma samar da high quality jini sabon. Price Powermax45 - $ 1800.

Hobart AirForce 700i

Hobart AirForce 700i yana da mafi sabon yadda ya dace da wannan layin: maras muhimmanci sabon kauri - 16 mm a gudun 224 mm / min, kuma matsakaicin - 22 mm. A kwatanta da analogues, da aiki da karfi na'urar halin yanzu kashi 30% kasa. Jini abun yanka shi ne dace da sabis tashoshin, gyara da shaguna da kuma a cikin shiri na kananan gine-gine.

The inji yana da wani haske, amma karfi inverter ergonomic jawo fis tasiri iska ci kuma m consumable kayan kuka, game da shi, don samar da hadari, high quality, kuma m jini sabon. Price AirForce 700i ne $ 1,500.

A Kit hada da wani ergonomic hannu mika wutar na USB 2 replaceable tip da lantarki 2. Gas amfani ne 136 lita / min a matsa lamba na 621-827 kPa. da nauyi - 14.2 kg.

40 amp fitarwa na samar na kwarai yi sabon sheet karfe - sauri fiye da inji, gas da kuma jini na'urorin daga wasu masana'antun.

Miller bakan 625 X-treme

Miller bakan 625 X-treme - kananan inji mai qarfi ga yankan daban-daban iri karfe, aluminum ko wasu conductive karfe halin yanzu.

Powered by wani AC ƙarfin lantarki na 120-240 V, ta atomatik daidaitawa da irin ƙarfin lantarki yana amfani. Hur da kuma m zane da ke sa da na'urar musamman šaukuwa.

Godiya ga Auto-Refire fasahar baka ne sarrafawa atomatik, kawar da buƙata ta kullum latsa button. Maras muhimmanci sabon kauri a halin yanzu na 40 A ne 16 mm a gudun 330 mm / min, kuma matsakaicin - 22.2 mm at 130 mm / min. Ikon amfani - 6.3 kW. da nauyi a cikin manual version ne 10.5 kg, kuma tare da wata na'ura abun yanka - 10.7 kg. A amfani iska ko nitrogen a matsayin jini gas.

AMINCI an tabbatar Miller 625 Wind Rami fasaha. Godiya ga Hadakar high-gudun fan, da ƙura da tarkace ba fada cikin naúra. LEDs samar da bayanai game da matsa lamba, zazzabi da kuma iko. naúrar farashin - $ 1800.

lotos LTP5000D

Lotos LTP5000D - Fir kuma m jini na'ura. Tare da wani nauyi na 10.2 kg na matsaloli tare da motsi ba zai faru. 50 amp halin yanzu samar dijital Converter da wani iko transistor MOSFET samar da tasiri yanke m karfe 16 mm lokacin farin ciki da 12 mm bakin karfe ko aluminum.

The na'urar ta atomatik adapts da mains ƙarfin lantarki da kuma mita. Tiyo tsawon -. 2.9 m matukin baka ba a lamba tare da karfe, da damar su yi amfani da na'urar da yankan rusted, m da fentin abu. The na'urar da hadari don amfani. Matsa iska da ake amfani da yankan, ba cutarwa ga mutane. A karfi buga-resistant hali kare na'urar daga turɓãya da tarkace. Price Lotos LTP5000D - $ 350.

A lokacin da sayen wani jini mika wutar dole ne ko da yaushe ba da fifiko ga quality. Yana yi taƙawa da shi da jaraba saya cheap low quality-inji, kamar yadda ta m lalacewa a cikin dogon lokaci zai kai ga yafi hakan ta halin kaka. Hakika, da biya ne ma, ba shi daraja, akwai isasshen mai kyau kasafin kudin zabin ba tare da kaya da kuma babban damar da za su iya taba za a bukata.